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Wire & Cable

Reliable, Efficient, and High-Performance Thermal Solutions

CEIA USA delivers advanced induction heating systems built for the wire & cable sector which support processes like annealing, brazing of conductor joints, surface hardening, and thermal treatment. From telecom cables to power transmission wire, our technology helps ensure product durability, electrical performance, and sustainable production practices.

Request a Consultation to see how CEIA USA can enhance your wire & cable manufacturing with superior thermal control and reliability.

Advancing Wire & Cable Production with Induction Heating

Annealing for Improved Flexibility & Conductivity

Wire & cable materials (copper, aluminum, alloys) often require annealing post-drawing to relax internal stress, improve ductility, and enhance conductivity. CEIA USA’s induction annealing offers uniform, high-speed cycles, reducing defects and ensuring consistent quality.

Conductor Joint Brazing & Welding

For splices, joints, and terminations, induction brazing or welding provides strong, reliable electrical and mechanical connections. Our systems deliver oxidation-controlled and repeatable joint quality for power cable, telecom, and specialty wire assemblies.

Surface Hardening & Damage Resistance

Wire & cable components such as cable armoring, connectors, or strain reliefs benefit from surface hardening to resist abrasion, impact, and fatigue. Induction heat treatment upgrades performance in demanding environments.

Shrink Fitting & Precision Assembly

In cable connector assembly, shrink fitting provides precise fits for sleeves, connectors, ferrules, and junctions. CEIA USA’s induction solutions ensure accurate, repeatable results without damaging insulation or conductor integrity.

Key Wire & Cable Applications

CEIA USA Expertise in Wire & Cable Thermal Technology

CEIA USA has decades of experience serving the wire & cable industry. Our expertise includes delivering systems with real-time temperature control, closed-loop feedback, and specialized coil designs for delicate insulation and conductor geometries.

Our Capabilities Include:

• High throughput induction annealing for drawn wire & ribbon
• Precision brazing / welding of cable joints & connectors
• Custom coil tooling to preserve insulation & minimize thermal damage
• Integration with smart manufacturing & quality monitoring

Experience and Authority

We partner with leading wire & cable manufacturers globally. CEIA USA has completed projects with documented improvements in conductivity, flexibility, and assembly yield. Our engineers are certified in relevant industry standards and materials science, ensuring reliable, safe, high-quality outputs.

Sustainable & Energy-Efficient Manufacturing

Induction heating supports sustainable manufacturing in the wire & cable industry by delivering:

• Localized heating that reduces energy waste and operational costs
• Faster processing with fewer defects and reduced material scrap
• Cleaner operations with no open flame, fewer emissions, better safety
• Extended wire product life thanks to improved thermal and mechanical properties

By integrating CEIA USA’s induction heating solutions, wire & cable manufacturers can improve performance and sustainability simultaneously.