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Aluminium Brazing

Aluminium Brazing

Aluminum brazing is one of the most challenging metal-joining processes due to the extremely narrow gap between the melting temperature of the base material (aluminum) and the filler alloy. With aluminum melting around 660°C and filler metals often only 30-50°C higher, there's minimal margin for error. Even slight overheating can result in the component's melting, warping, or structural failure

This makes precise control over the heating process essential. Uniform temperature distribution, accurate thermal cycles, and repeatability are key to achieving strong, clean joints, especially in applications such as automotive heat exchangers, air conditioning systems, and aerospace components, where performance and reliability are non-negotiable.

Induction heating is an ideal solution for aluminum brazing because it delivers fast, localized heat without contact, allowing for better control and reduced risk of overheating surrounding areas.

Induction heating is an ideal solution for aluminum brazing because it delivers fast, localized heat without contact, allowing for better control and reduced risk of overheating surrounding areas.

When connected to CEIA's Master Controller, CEIA induction systems offer the high sensitivity, output stability, and fine power regulation required for successful aluminum brazing. The Master Controller enables operators to set dynamic temperature profiles and perform real thermal cycles, closely matching the ideal heating curve for each part and alloy combination.

This level of control leads to consistent, high-quality brazed joints with excellent repeatability. The system also monitors deviations during the heating process and can alert operators to any potential faults, ensuring process integrity and traceability

Aluminium Brazing

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